How To Cut Stainless Steel? Complete Step Guide & Tools

Stainless Steel

How to cut stainless steel? You must have enough knowledge of the type of tool you plan to use to cut stainless steel before cutting it.

Due to its strength, longevity, and ability to resist corrosion, stainless steel is among the most frequently used materials in the world. One can therefore be excused for feeling intimidated when it comes to cutting stainless steel given its strength and durability.

Thankfully, there are numerous approaches one can take to cutting stainless steel, and this article examines some of the most effective methods. So, if you’re looking to learn how to cut stainless steel, you’ve come to the right place.

About Stainless Steel

One variety of steel is stainless steel. So it has good physical qualities. The two alloys that make up stainless steel are primarily made of iron and carbon. Chromium and nickel, which give stainless steel its corrosion resistance, give it a variety of properties.

Steel corrodes because it contains iron, which causes corrosion. Because of this, the majority of manufacturers add additional additives to enhance their mechanical properties. When steel is given chromium, it reacts with the air to produce chromium oxide. To prevent rust, as opposed to ordinary steel, this oxide then creates a protective surface.

There are several types of stainless steel, but the most prominent are as follows:

Austenitic Stainless Steel

The most widely used and preferred stainless steel is austenitic steel. This is due to its excellent corrosive properties and low heat conduction, to put it simply. Its superior mechanical characteristics are one more factor in its adoption. For modern funneling, vessels, development, and building veneers, austenitic steel is the most appropriate material.

Ferritic Stainless Steel

With characteristics similar to those of austenitic steel but superior corrosive and mechanical properties, ferritic stainless steel is another well-liked steel variety. This means that it is better suited for making boilers and washers.

Martensitic Stainless Steel

A particularly hard type of steel is martensitic stainless steel. It is less corrosion-resistant than other grades of steel, though. It has uses in the production of aeronautical blades and has a chromium content of just 10%.

A combination of austenitic and ferritic steels, duplex stainless steel is more or less. They are stronger and more flexible as a result. Paper and other petrochemical materials are frequently made with duplex steels.

Advantages Of Stainless Steel

  • It is resistant to corrosion.
  • It has good malleability and is simple to fabricate.
  • Stainless steel is robust and long-lasting.
  • For a variety of applications, it is economical.
  • It has a pleasing aesthetic.
  • The environment is protected by stainless steel.
  • It is recyclable.

What Tools Are Needed To Cut Stainless Steel?

From automobiles to jewelry, stainless steel has many uses. Reshaping stainless steel for different applications is only possible when you use different metal cutting tools, namely;

Angle Grinder

A popular handheld tool for abrasive cutting is the angle grinder. However, due to its strong cutting force, operators find it to be very suitable for cutting stainless steel. Additionally, this tool can cut stainless steel plates and sheets of any thickness.


Dremel is yet another portable instrument. Aluminum and stainless steel can both be cut with the reinforced resin cutting wheel’s unique design. As a result, cutting high-carbon steel is made possible by this property.

Chop Saw

The chop saw resembles other portable tools very much. The feature is pneumatic, though. Thus, it has an advantage over its competitors in terms of automation thanks to this pneumatic feature. Because of their design, they are frequently used for cutting thin sheets, and they can cut quite quickly and more precisely.

Chop Saw

Circular Saw

Numerous cutting tasks can be completed with the common circular saw, and it is also effective when working with stainless steel. Furthermore, because of its flexibility, it can be used to create unique patterns on stainless steel.


Another power tool that efficiently cuts curves on various surface materials is the jigsaw. But it’s important to remember that cutting steel always leaves a high-heat residue that could occasionally harm the steel. At this point, the Jigsaw is utilized to make longer cuts at high temperatures without running the risk of losing your cutting tool.

Band Saw

Cut-off work is best performed with a band saw. The most prevalent ones you will come across are recent ones like cutting pipes and rail stocks. Because they use horizontal cutting, they are simple to use. Just like a jigsaw, a band saw can cut stainless steel. The only distinction is that it must be done at a slower speed.

Plasma Cutter

The plasma cutter is a technological innovation that slashes through materials with a focused energy beam. The plasma cutter’s range of uses for cutting metal has increased over time. When other tools can’t cut through thick stainless steel, the plasma cutter is the best option.

How To Cut Stainless Steel?

Step 1: Get Your Workplace Ready

Preparing for your workplace should be your first priority. It doesn’t matter how you cut the stainless steel. You will need strong sawhorses or a flat surface, such as a workbench, for this step.

You will need a clear area to work in or you can work outside if you want to use a grinder, saw, or plasma cutter to cut stainless steel. Check to see if there is anything flammable in the room if you are working indoors.

Step 2: Measure Your Cut

To accurately measure the regions of your material that you want to cut, use a tape measure. Then, mark with a marker the areas you want to cut. This procedure aids in the cutting’s accuracy and precision.

Step 3: Cut The Stainless Steel

The following step is choosing which tool you want to use after your workspace is prepared and you have measured and marked the stainless steel regions you want to cut out. You can look at the list above to see which gadget is appropriate for a given size (thickness) of stainless steel. Let’s examine how these instruments can be used to cut stainless steel.

Read More: How to Cut Hung Drywall With An Oscillating Tool?

Watch Out For Overheating

There are many benefits to creating another object or structure out of stainless steel. Among the benefits are high strength, ductility, and toughness. Stainless steel’s ability to withstand heat and extreme thermal conditions is one of its main advantages. However, cutting steel can cause the material to heat up to the point where its properties are changed.

Steel’s strength and hardness can suffer from overheating. The microstructure of the steel is altered by overheating. These negative effects can result in injury, damage to the environment, and property loss.

Safety Precautions To Be Aware Of

Every workplace must be secure enough for cutting operations. This is due to the fact that working with cutting tools puts you at risk for serious mishaps in the event of an accident. Making cutting operations safer is necessary as a result.

Here are a few hints on the best way to make your workplace safe:

How To Make Your Work Environment Safe

  • For ease of movement, keep your workspace organized.
  • Light up your work area properly
  • To prevent falling over power cables, arrange them carefully.
  • Proper ventilation
  • All flammable items must be cleared out of your workspace.
  • Any jewelry, bracelets, or scarves should be taken off.

How To Protect Yourself?

  • Use goggles for Eye Protection
  • Wear gloves Hand Protection
  • For foot protection, put on a pair of industrial boots.


Can You Use A Circular Saw To Cut Stainless Steel?

Because it can be used in a variety of ways and is compatible with a wide variety of materials, a circular saw is one tool that many people always find themselves turning to when it comes to home or professional projects. But can you use a tool like that to cut steel, and if so, how should you go about it to prevent damage to the circular saw or the stainless steel object?

Using the proper blade is crucial when cutting stainless steel with a circular saw, though. When using a circular saw to cut stainless steel, be sure to use a diamond blade because it has the strength to cut through such a hard material.

Can You Use A Dremel To Cut Stainless Steel?

For those of you not familiar with the dremel, it is a rotary tool that can be used for carving, cutting, grinding, and even sanding. For those of you in the metalworking industry, you already know that it is similar to the necessity and adaptability of a circular saw. But is this tool up to the task when it comes to cutting tough stainless steel?

Yes, you can cut stainless steel with a dremel, but due to its small size, it can only cut thin strips, not thick pieces. The best disk to use with a dremel to cut stainless steel is a spinning disk, followed by a polishing disk to finish and smooth.

Can You Use A Jigsaw To Cut Stainless Steel?

As a result of the jigsaw’s versatility, handymen always place it at the top of their list of essential tools, regardless of how far along they are in their professional or recreational careers or how much experience they have already acquired. The jigsaw enables users to push the tool as close or as far as they want it to go in terms of difficulty levels, cutting intricate and complicated cuts or making a simple clean line. But can this device cut stainless steel?

A Jigsaw can cut stainless steel, but, like many other tools, it’s crucial to outfit it with the proper blade. Stainless steel sheets are too thick for a jigsaw to handle, but it can easily handle steel sheets if it is equipped with a high-quality carbide blade.

Can You Use A Skill Saw To Cut Stainless Steel?

The skill saw is one tool that you might find yourself using in your workshop if you work in a space that doesn’t allow for much flexibility or if you need a saw that can fit in small spaces and be moved easily. Can a skill saw cut stainless steel? This saw is electrically powered, has a motor mounted behind the blade, and is easy for owners to transport without taking up much space.

Stainless steel can be cut with a skill saw, but only if the saw is equipped with the proper blade that won’t harm the metal. A diamond blade works best with a skill saw to cut stainless steel because it has the strength to do so without damaging the metal.

Can You Use A Miter Saw To Cut Stainless Steel?

If you are new to home improvement or handyman work, you might think that a circular saw and a miter saw are almost the same thing when you look at them. Despite having a similar appearance, a miter saw is a stationary tool, whereas a circular saw is portable and moved by pushing. Is the miter saw a good option for cutting stainless steel considering that it is made to make cross cuts and work on longer pieces of material?

Absolutely not; do not cut stainless steel with a miter saw. This tool moves too quickly to cut through such hard material, which will probably result in damage to the tool, irreparable damage to the material, or an accident while cutting.

The Bottom Line

It’s not as difficult as most people may believe to learn how to cut stainless steel piece by piece. You simply need the proper equipment for the job, which is determined by the thickness of your stainless steel.

A hacksaw, circular saw, dremel, jigsaw, skill saw, grinder, plasma cutter, and cutting torch are a few of the numerous tools that can be used to cut stainless steel.

Regardless of the method and tool you employ to cut stainless steel, it is crucial to prioritize safety by moving slowly and wearing safety equipment, such as gloves and goggles.

Read Next: How To Cut Rebar?

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